SONIC WEED-IT IN SA

22 October 2024

WEED-IT right choice for finances and environment 

South Australia grower Brendon Johns says a Croplands WEED-IT sprayer is the only machine he operates that pays for itself in savings. 

Brendon and Denise Johns farm north of Adelaide, in the Upper Mid North. Their business is called Northern Grain. 

They grow a third each of wheat, barley and lentils, and are working to increase the percentage of lentils up to 50 percent.  

All those crops need attention and an intelligent spray program. That means ensuring the right chemical goes on the right plant at the right time. This is good for the crop, the environment and the back pocket. 

Ten years ago Brendon and Denise bought their first optical spot sprayer. An optical spot sprayer has sensors on the boom that detect chlorophyl in weeds in fallow and fire spray only at those plants. This is a big saving compared to blanket spraying a whole paddock.  

“That was an 800-litre tank with an 80-ft boom and didn’t cover enough ground, but we had it long enough to work out the economics,” Brendon says. 

Brendon does the day-to-day management of Northern Grain, while Denise runs the business side. They both have business degrees, and Denise has an MBA. 

This gives them a head start as when they bought the original farm off Brendon’s parent’s they considered the structure of the company and set up an advisory board to support growth, communication and governance.  

“I wanted to avoid conflict with Brendon about business choices and buying machinery. We needed a discussion process to make important decisions and be accountable for those decisions,” Denise says. 

So when they started looking for a bigger sprayer, they needed a way to compare brands which would stand up to scrutiny. 

They drew up a matrix of qualities – price, technology, ease of use, servicing, etc. – and rated different models. The winner is their current sprayer, a Croplands Sonic WEED-IT with a 36.6m boom.  

The WEED-IT has two tanks with separate controls – a 5000-litre tank broadacre tank and a 1500-litre ‘hot’ tank. They can be used together as a single large tank for one chemical or used separately to do spot-spraying and blanket-spraying and at the same time.  

“Going into the seeding season we have flexibility to use different combinations of tanks, depending on the targets.  

For example, we can use the main tank to blanket-spray pre-emergent mixes and use the hot tank to spot spray harder-to-kill weeds such as large marshmallows.

Brendon Johns, Northern Grain, South Australia

Over winter they mainly use the WEED-IT with both tanks joined together as a normal boom spray. They have a self-propelled sprayer which does the majority of blanket spraying, while the WEED-IT is the back-up. 

“This winter we used them both to spray grubs. When we are busy, we can do up to 1000 ha a day with both sprayers in ideal conditions,” Brendon says. 

The joy of spot-spraying is it saves so much chemical. It can use 90 percent less spray in a paddock.  

“If we only spray 10 percent of the paddock, it will do enough hectares to pay for itself in three years.” 

Denise says not only does the WEED-IT pay for itself in savings, it is also environmentally friendly, because it uses less chemical. 

With the WEED-IT, more effective chemicals that cost more also become a viable option. 

This is predominantly for summer weeds. It has a good ability to control fleabane and other hard-to-kill weeds using higher rates with products that are not normally economical.

Brendon says

The sensors are spaced 1m apart along the boom and each sensor covers four nozzles. Triple nozzles are on the hot line (the spot sprayer) 250 mm apart, and single nozzles are on the flat line (for blanket spraying) at 500 mm spacing.  

Brendon says the Sonic boom follows the contours. 

“It is a simple, robust boom spray with little to no maintenance. We find height is important for the sensors, but not as critical as people worry about.” 

The WEED-IT offers a variety of ways to fill and mix. It has a venturi system to mix and suck in liquids and powders and powerful pumps to pull in water. 

“We often have unskilled labour, like uni students and we don’t let them mix. We usually batch chemicals and suck it straight in.” 

Like any machinery, a more experienced person is better, but Brendon says they can easily start people off on the WEED-IT. 

“It is relatively simple, so long as they can drive a tractor and use auto-steer. The main control to get right is the sensitivity. 

“If it is set too sensitive, it fires too often. If it is not sensitive enough and it misses weeds. But once it’s set up, it’s set and forget.” 

The WEED-IT calibrates automatically for different light conditions and speed of travel. Brendon and his crew usually work at about 16 kph using a 300-hp tractor (although he says 200 hp would be enough).  

Each year the sprayer covers their farm three times a year in WEED-IT mode. Then it does another 200 hours and covers half of it as the winter back-up blanket sprayer. 

Back-up service from Croplands has been easy. “We don’t need much, but if we do, parts are out of Adelaide overnight.” 

Maintenance is straight-forward – just greasing, and cleaning the sensors occasionally. They house it in a shed to keep the electronics out of the rain.  

While dust, mud and general bouncing around in paddocks can play havoc on electronics, longevity does not appear to be an issue with optical spot sprayers. 

“Our first optical spot sprayer was built in 1997. We were the third owner, and it is still being used by the neighbour.” 

leARN mORE

WEED-IT retrofit KIT IN QLD

17 October 2024

WEED-IT retrofit gives Queensland farmer affordable way to hammer tough weeds

Retrofitting a WEED-IT optical spraying system to a John Deere self-propelled sprayer is giving a Queensland farming family control over hard-to-kill weeds.

Nigel and Trudy Parker and their son Josh grow sorghum, wheat and chickpeas on 1700 ha on Mistie Downs, their dryland farm north of Clermont.

Rainfall at Mistie Downs averages 600 mm per year, which predominantly arrives in summer.

“The beauty of this country is it has a good depth of soil. It captures the summer rain and stores it. A crop is still able to get moisture even in a dry spell” Nigel says.

After rain, there is a weed burst and at that time, it makes sense to blanket spray. The dilemma for Nigel, Trudy and Josh was how to deal with the straggler weeds.

Before we had WEED-IT we would have to spray the whole paddock for minimal weeds. Now we can just target the weeds.

Nigel Parker, Mistie Downs, Queensland

WEED-IT optical spot sprayers can be mounted as a retro fit kit option on tow-behind sprayers, but the Parker family felt it was more economical to add it to their existing self-propelled. They would stay in their comfortable cab without the cost of another tractor.

WEED-IT and the self-propelled John Deere are a good match.

“They are two independent systems. That’s the beauty of it. There are no complications with them trying to talk to each other.”

The John Deere carries the boom and spray tank and looks after the section control. The WEED-IT system is a series of sensors at 1m intervals along the boom. Each sensor controls, four nozzles space at 250 mm.

When a sensor detects a weed, the weed gets sprayed with the closest nozzles. If it is a small weed, one nozzle gets it. Bigger weeds get targeted by more nozzles, ensuring every weed gets hit at the right rate. The sensitivity of the sensors can be altered and they work just as well during the day and at night.

The Parkers’ Deere sprayer has a 36m boom and a 3000-litre tank. That tank can either be used for blanket-spraying or for WEED-IT spot-spraying.

Nigel says it takes about 10-minutes to swap from blanket applications to WEED-IT. “We just turn some taps, and the nozzle bodies screw in or out to swap over. It is not difficult.”

When blanket-spraying, Nigel and Josh travel at about 20 kph and they go 12-15 kph for spot-spraying.

With the WEED-IT, they can save up to 90 percent of spray costs.

“I hope the system will pay for itself in five to six years, depending on the seasons. If it is dry, we don’t see as many weeds and we won’t need it as much. But in a wet year we may use it far more.”

Their WEED-IT gives Nigel and Josh more control over when they spray.

“If we don’t have to have lots of weeds, we can just run over the paddock without using much chemical. It keeps the paddock tidy.

Spraying weeds while still small is one advantage. Another is being able to use higher rates and more expensive sprays to target hard-to-kill weeds such as Feathertop Rhodes grass.

“We can target them more often. We haven’t been doing it long enough to lower the seed bank, but it’s a given it will happen.”

Deciding that the WEED-IT was the tool they needed and which version to get took some time. Croplands Queensland Territory Manager Lachlan Coom and a contractor with a tow-behind WEED-IT came out to the farm to demo the system.

Lachlan talked through what we wanted to achieve. He was very patient. I kept going back with questions: ‘What if we did this?’ Or ‘What if we did that?’

Nigel says

There are lots of WEED-IT systems working locally. “It helped with the decision that what we are doing is not new. It is proven technology and people are happy with it.”

Once Nigel and Trudy decided they wanted WEED-IT retro-fitted to the self-propelled, the next issue was making it affordable. Trucking the sprayer to a Croplands workshop was going to be expensive, so Nigel offered to strip the boom down and then accommodate the installers on the farm.

Josh spent the four days with them helping and learning.

“It was in our interests to look after them and it meant we could see what they were doing in case there is trouble later.”

The hand rail had to be changed in two places to keep the Deere sprayer’s ability to fold for transport and storage in the shed.

There is now an extra monitor in the cab, which does not bother Nigel in the slightest. It is easy to use and Lachlan guided them through it.

Nigel appreciated that Croplands understood that it is a big decision and up-front cost. Their flexibility to do the installation on-farm lowered that cost.

“Doing it at our place worked out well for us. They are a great bunch of people – Lachlan, Doyle, Tim and Damian.”

(It also helps that Trudy is an excellent host and kept everyone well-fed.)

The Parker family’s WEED-IT has already cut their spray bill and is giving them more control over when and what they spray. It is also better for the environment to cut the amount of chemicals needed.

“It has been a handy, valuable tool. It has got to be better to put a little chemical in a smaller area,” Nigel concludes.

Croplands Territory Manager and WEED-IT Product Lead, Lachlan Coom

leARN mORE

QLD WEED-IT retro-fit kit

5 August 2024

Shane and Nicky Beil at Kilcumin Sation, near Clermont, Queensland take deliver of their John Deere 410R with WEED-IT retro-Fit Kit fitted.

WEED-IT a lifeline in Queensland farmer’s fight against resistant weeds.

Queensland farmer Shane Beil says he would not be able to keep farming without his Weed-IT precision spot sprayer.

Shane and his wife Nicky’s farm is Kilcummin Station, near Clermont, in Central Queensland. They run cattle and grow broadacre crops on about 7300 ha.

Crops are primarily sorghum, wheat and chickpeas, and they have also grown mung beans and sunflowers. Except for contract transporters, who cart their grain, Shane and his family manage the day-to-day running of the farm – from planting through to crop care and harvesting.

It is a dryland farm. We have black soils, which are good to work. We run 250 breeders and their progeny, all on natural grasses.

Shane Beil, Kicummin Station, near Clermont, Queensland

“This year we grew 2500 ha of sorghum, which we planted in January and harvested in May. We planted 1250 ha of chickpeas in April and we will harvest them in September or October. The chickpeas are a good option for us because we can get a crop from them when it is too dry for wheat.”

At the beginning of 2024, the Beil family upgraded to a new self-propelled sprayer to boost the efficiency of the cropping program. It is a John Deere 410R with a 36m boom and 3800-litre tank.

To reduce chemical use but still target the herbicide-resistant weeds that many farmers in Central Queensland now have, he also had Croplands fit a WEED-IT retrofit kit (spot spray system) to the new sprayer.

WEED-IT’s ‘green-on-brown’ system for spot spraying on fallow ground can reduce water and chemical use (and therefore costs) by up to 95 percent. It uses near infrared sensors to detect individual weeds as small as 1 cm2 at speeds up to 20 kph and then directs spray nozzles to dose them.

The Beil family’s WEED-IT system has sensors mounted every metre along the boom. Each sensor works with four nozzles spaced at 250 mm intervals. Shane says when it detects a weed the size of your thumb, it uses one nozzle. When it detects a bushier weed it uses two, and when it detects a patch it uses four.

Territory Manager, Lachlan Coom fitting the WEED-IT retro-fit kit system.

We used the WEED-IT to do three fallow sprays when we prepared the ground for sorghum in December and January.

Shane Beil

“At the time we did the first spray, the paddocks were fairly dirty. We left a few weeds behind and then we had a bit of rain, so we went again and got 100 percent. We then did a third pass over 10 percent of the area before we planted.”

Shane says he operates the WEED-IT at 18 kph but it is set up to work at speeds up to 22 kph.

John Deere 410R fitted with the WEED-IT Retro Fit Kit

leARN mORE

Croplands & NELSON mfg. co. inc., Partner

22 jULY 2024

Croplands and Nelson Mfg. Co., Inc. partner to expand footprint in the Australian and New Zealand nut and tall tree crop markets.

Nelson Mfg. Co., Inc., the industry’s premium manufacturer of high performance Nelson Hardie air-blast orchard sprayers, is now exclusively available from Croplands in Australia and New Zealand.

Croplands, Nufarm’s emerging solutions spray equipment platform, and Nelson Mfg. Co., Inc., a premium manufacturer of air-blast sprayers based in Yuba City, California, announced the new distribution partnership to deliver a range of high quality, robust and reliable high performance trailed and self-propelled orchard sprayer Nelson Hardie units to the rapidly growing Australian and New Zealand nut and tall tree crop markets.

The Australian & New Zealand nut & tall tree crop markets have seen significant expansion in recent times. The Nelson Hardie range of high-performance orchard sprayers are ideally suited to densely planted crops (almond and citrus) and excel in challenging mature tall tree crops (macadamias and avocados).

The Nelson Hardie range is extensive and has a model to suit all requirements with heavy duty chassis and stainless steel tanks standard.  PTO fan driven models are fitted with single 34″ or 40″ fan or dual 34″ fan are available up to 4000L. Engine drive models are powered by John Deere diesel engines ranging from 125 – 325HP, fitted with a single 40″, dual 34″, dual 40″ and dual 46″ fan, fitted to the industry leading Super 92. The new SP40 self-propelled sprayer with 4WD drive and steer, is powered by a 174HP John Deere diesel engine with a single 40″ fan in 2000L – 4000L tank sizes.

This distribution agreement leverages Croplands extensive Commercial footprint and decades of Horticulture expertise which will greatly benefit the Australian and New Zealand nut and tree crop markets. “Croplands are super excited to partner with another iconic brand to complement our own range, to

Croplands are super excited to partner
with another iconic brand to complement our own range, to now offer a complete line of air-blast sprayers to the rapidly expanding Australian nut & tree crop market.

Sean Mulvaney, General Manager, Croplands

“Both Croplands and Nelson Mfg. Co. Inc., use common componentry and share a dual focus on optimising technology through set-up, calibration and after sales support. We are committed to a seamless transition for current owners and look forward to further embedding the Nelson Hardie range into our local markets.”

Mike Estes, President, Nelson Mfg. Co., Inc., says, “Croplands was an obvious choice for us to partner with in Australia given their strong connection to the industry, national footprint and proven track record. We are excited to partner with the team to support our full air-blast product range down under. Croplands truly values strong customer support, which aligns perfectly with our values.”


Croplands & RBR Enterprise Partner

30 May 2024

Croplands and RBR Enterprise partner to expand Self-Propelled Sprayer and Spreader offerings in the Australian broadacre market

RBR Enterprise, the industry’s fastest growing manufacturer of self-propelled sprayers and spreaders, is now exclusively available from Croplands in Australia.

Croplands, Nufarm’s emerging solutions spray equipment platform, and RBR Enterprise, a manufacturer of self-propelled application machines based in Byhalia, Mississippi, announced that they are joining forces to deliver a high quality, high productivity alternative to the Australian grain market.

Croplands is now the exclusive Australian distributor of RBR Enterprises’ full scope of offerings including the Vortex spray applicator model, a high-performance sprayer designed for professional crop applications.

Offering unmatched road speed, a fully mechanical drive train, and robust four-wheel drive, the Vortex is powered by a 9-litre Cummins engine delivering up to 430hp, ensuring exceptional performance across all terrains. With tank capacities up to 11,000 litres and versatile boom options, including a 48m aluminium boom, the Vortex significantly enhances efficiency and productivity.

This distribution agreement leverages Croplands strong dealer network and decades of expertise, setting a new standard in the Australian market.

“Croplands is really excited to bring this proven large scale Self-Propelled sprayer to the Australian broadacre market” says Jeremy Rennick, National Sales Manager, Croplands. “We are hearing great feedback from growers who have demoed the unit that they appreciate the large volume tank, 80km/h road speed and the simplicity of the mechanical drive” Says Rennick.

Jason Eaton, COO, RBR Enterprise, says, “We are extremely excited to partner with a well-established dealer network to support our products in Australia. Croplands truly values strong support for their customer base, which firmly aligns with our core principles.”

Bellamy Dalton from Dalton Farming based at Hillston, New South Wales test drove the unit recently and summarised his experience with three words “Simple. Solid. Comfortable.” Dalton went on to say “It strikes me that although the Vortex is a large machine, it doesn’t feel cumbersome at all. It feels really agile from the driver’s seat.”

Customers will also be excited to know there is a split tank spot spray ready option available for those requiring an all-in-one solution for their broadacre spraying needs.

Jeremy Rennick, National Sales Manager, Croplands

For more information on the Vortex or to order from Croplands, please contact your Croplands Territory Manager.


Croplands & Robotics Plus Partner

18 March 2024

Croplands and Robotics Plus partner to introduce Prospr to the Australian horticulture market. Robotics Plus’ Prospr, a multi-use autonomous vehicle for sustainable vineyard and orchard production, is now exclusively available from Croplands in Australia and New Zealand.

Croplands is now the exclusive Australasian distributor of Prospr, a robust autonomous, multi-use hybrid vehicle platform for horticulture crops designed by Robotics Plus. Prospr significantly increases efficiency across a variety of crop tasks and alleviates labour challenges, with capabilities including automated intelligent spraying.

The distribution agreement complements the existing technology partnership between the companies. Robotics Plus specialises in the design and build of robotics, AI, and autonomous machines, and Croplands has over 50 years of experience in world-leading spraying solutions.

Robotics Plus, Prospr, 4 fan
Robotics Plus, Prospr (4 fan model)

Sean Mulvaney, General Manager, Croplands, says, “We are proud to partner with Robotics Plus on the design and manufacture of world-leading Quantum sprayer modules to integrate onto Prospr, the autonomous platform developed in New Zealand for horticulture markets. Our focus on bringing emerging solutions to the market continues with the opportunity to distribute Prospr and a range of sprayer attachments across Australia and New Zealand.”  

Steve Saunders, Co-founder and Chief Executive, Robotics Plus (left) and Sean Mulvaney, General Manager, Croplands (right) together with Prospr in South Australia
Steve Saunders, Co-founder and Chief Executive, Robotics Plus (left) and Sean Mulvaney, General Manager, Croplands (right) together with Prospr in South Australia

Steve Saunders, Co-founder, and Chief Executive, Robotics Plus, says, “We are all about partners with purpose to adapt and shift to solve problems. Agriculture is time-critical, and with Croplands, we are combining deep domain expertise to benefit growers.”

We have developed an automated, effective spraying and attachment solution with the smarts to not just do the job but to keep doing it better. Prospr customers in Australia will now benefit from Croplands’ large distributor network, spraying expertise and customer support.

Steve Saunders, Co-founder & Chief Executive, Robotics Plus

Robust and flexible to maximise utility
Prospr is a robust autonomous vehicle with all-day running that adapts to growers’ jobs while reducing emissions, inputs, and reliance on increasingly hard-to-find machine operators. Prospr’s unique modular architecture accommodates multiple interchangeable tools being developed, including newly released tower sprayers for grapes, apples, or tree crops. The right tool for the job is attached to the vehicle depending on the day’s work, allowing different tools for various crop types and applications year-round to maximise return on investment. Multiple Prospr machines can collaborate in a fleet to get the job done. The autonomous vehicle uses a combination of perception systems to sense the environment, putting valuable data and insights into the hands of growers. 

Fuel Efficiency  
Prospr has an all-electric drive system for superior torque and control. Its onboard power generation, with a Tier 4 diesel generator, allows the vehicle to operate for extended periods without charging or refuelling. Regenerative braking and high-capacity batteries extend range, while its intelligent all-wheel-drive system with independent wheel motors gives superior manoeuvrability, grip, and control.
 
Modular and adaptable  
Prospr has a small footprint and unique steering configuration, incorporating electric steering and independent motors. The vehicle turns on its rear axle with a minimum headland requirement of 7.1m for row-to-row turning. Minimum row spacing is 1.85m, giving growers options to deploy automation in a greater variety of applications in various crop types. This means the ground is covered faster, maximising productivity and spray time compared to machines that turn on every second row or greater. The vehicle’s lightweight design, combined with its unique tyre and wheel configuration, reduces ground compaction. Robotics Plus’ ongoing partnership with Yamaha Motor Co, a global technology leader, allows the company to take advantage of their extensive knowledge in machine vision, artificial intelligence, and productising vehicles for scale. 
 
Q Series Sprayers 
Q Series Sprayers, developed by Robotics Plus in conjunction with Croplands, allow growers to deploy a range of sprayer configurations, adapting to various crop types and growing systems. The Q4 / Q6 sprayers have two or three fans per side designed for either vine or tree crops. The Q8 sprayer comprises eight fans, four per side, and is best suited to tree crops. Spray rates and air speed are dynamic and controlled per fan to maximise spray efficacy through electric drive and control systems. The sprayers are built using Croplands Quantum fans that produce targeted, controlled and turbulent air for better coverage from the superior droplet formation and spray deposition.  
 
Safety and Management  
To implement Prospr, a mesh network is installed to give a more consistent connection and interaction with the machine, improving operational efficiencies and user safety. Operators can manage and streamline the day’s work with a new organisational tool with an easy-to-use interface. Coordination is enabled between team members with multi-language support across various desktop and mobile devices. Jobs can be logged in advance and viewed in real-time. Completed or in-progress jobs are mapped and recorded digitally. Multiple machines can be managed simultaneously by one or two operators from a single remote control via a fixed or mobile console. 

For more information on Prospr or to order from Croplands, please contact your Croplands Territory Manager.


Croplands partners with MagrowTec

15 January 2024

Croplands, leading spray equipment manufacturer, and MagrowTec, leaders in magnetically assisted spray technology, are pleased to announce their new partnership, joining forces to bring MagrowTec to Australian and New Zealand growers. 

MagrowTec has worked with leading growers in both Australia and New Zealand to undertake rigorous in field crop science studies which has consistently demonstrated significant agronomic benefits such as greatly improved coverage, better canopy penetration, improved water management and drift reduction.  

Magnetic spray assist technology can be retrofitted to existing machines or installed on new machines

James Turtle, MagrowTec BDM for Southern Australia says, “Current users of the product are not only seeing the benefits of improved crop protection but are also realising that their spraying program is becoming more efficient by either reducing the amount of sprays required or by not having to increase their water rate to do a better job”.   


“The proven performance of this technology will help optimise your chemical application and deliver an excellent return on investment. Every time you spray, you’ll be landing more droplets and therefore chemical on the target, which results in improved crop health and yield, putting more dollars back into your pocket whilst also benefitting the environment.” says James. 

We will be demoing the system live during our spraywise days, contact your local Territory Manager for further details.

Croplands Equipment General Manager, Sean Mulvaney says, “We are proudly partnering with MagrowTec to bring their magnetic spray technology solution to both Australian and New Zealand growers.” he says.

We are incredibly excited and confident in this acquisition and the positive impact it will have on the Croplands business as a whole.

Croplands Equipment General Manager, Sean Mulvaney

The addition of MagrowTec’s patented technology to Croplands’ extensive range of specialised spraying solutions will provide growers with a leading edge opportunity to significantly, yet simply, improve the effectiveness and efficiency of their existing boom spray applications within their current farming systems.  

The simplicity is not only in the benefits the magnetic fields impart into the fluid, but also in the fact the system can be installed on any boom sprayer, requires no power, has no electronics, can be transferred to new boom sprayers and is virtually maintenance free.  

MagrowTec, in partnership with Croplands, look forward to engaging with growers and agronomists across Australia and New Zealand to discuss further how our technology might benefit their businesses.  

We will be demoing the system live during our spraywise demo days planned for early 2024 and encourage any growers keen to look at the technology to register their interest with their local Croplands Territory Manager.