SONIC WEED-IT IN SA

22 October 2024

WEED-IT right choice for finances and environment 

South Australia grower Brendon Johns says a Croplands WEED-IT sprayer is the only machine he operates that pays for itself in savings. 

Brendon and Denise Johns farm north of Adelaide, in the Upper Mid North. Their business is called Northern Grain. 

They grow a third each of wheat, barley and lentils, and are working to increase the percentage of lentils up to 50 percent.  

All those crops need attention and an intelligent spray program. That means ensuring the right chemical goes on the right plant at the right time. This is good for the crop, the environment and the back pocket. 

Ten years ago Brendon and Denise bought their first optical spot sprayer. An optical spot sprayer has sensors on the boom that detect chlorophyl in weeds in fallow and fire spray only at those plants. This is a big saving compared to blanket spraying a whole paddock.  

“That was an 800-litre tank with an 80-ft boom and didn’t cover enough ground, but we had it long enough to work out the economics,” Brendon says. 

Brendon does the day-to-day management of Northern Grain, while Denise runs the business side. They both have business degrees, and Denise has an MBA. 

This gives them a head start as when they bought the original farm off Brendon’s parent’s they considered the structure of the company and set up an advisory board to support growth, communication and governance.  

“I wanted to avoid conflict with Brendon about business choices and buying machinery. We needed a discussion process to make important decisions and be accountable for those decisions,” Denise says. 

So when they started looking for a bigger sprayer, they needed a way to compare brands which would stand up to scrutiny. 

They drew up a matrix of qualities – price, technology, ease of use, servicing, etc. – and rated different models. The winner is their current sprayer, a Croplands Sonic WEED-IT with a 36.6m boom.  

The WEED-IT has two tanks with separate controls – a 5000-litre tank broadacre tank and a 1500-litre ‘hot’ tank. They can be used together as a single large tank for one chemical or used separately to do spot-spraying and blanket-spraying and at the same time.  

“Going into the seeding season we have flexibility to use different combinations of tanks, depending on the targets.  

For example, we can use the main tank to blanket-spray pre-emergent mixes and use the hot tank to spot spray harder-to-kill weeds such as large marshmallows.

Brendon Johns, Northern Grain, South Australia

Over winter they mainly use the WEED-IT with both tanks joined together as a normal boom spray. They have a self-propelled sprayer which does the majority of blanket spraying, while the WEED-IT is the back-up. 

“This winter we used them both to spray grubs. When we are busy, we can do up to 1000 ha a day with both sprayers in ideal conditions,” Brendon says. 

The joy of spot-spraying is it saves so much chemical. It can use 90 percent less spray in a paddock.  

“If we only spray 10 percent of the paddock, it will do enough hectares to pay for itself in three years.” 

Denise says not only does the WEED-IT pay for itself in savings, it is also environmentally friendly, because it uses less chemical. 

With the WEED-IT, more effective chemicals that cost more also become a viable option. 

This is predominantly for summer weeds. It has a good ability to control fleabane and other hard-to-kill weeds using higher rates with products that are not normally economical.

Brendon says

The sensors are spaced 1m apart along the boom and each sensor covers four nozzles. Triple nozzles are on the hot line (the spot sprayer) 250 mm apart, and single nozzles are on the flat line (for blanket spraying) at 500 mm spacing.  

Brendon says the Sonic boom follows the contours. 

“It is a simple, robust boom spray with little to no maintenance. We find height is important for the sensors, but not as critical as people worry about.” 

The WEED-IT offers a variety of ways to fill and mix. It has a venturi system to mix and suck in liquids and powders and powerful pumps to pull in water. 

“We often have unskilled labour, like uni students and we don’t let them mix. We usually batch chemicals and suck it straight in.” 

Like any machinery, a more experienced person is better, but Brendon says they can easily start people off on the WEED-IT. 

“It is relatively simple, so long as they can drive a tractor and use auto-steer. The main control to get right is the sensitivity. 

“If it is set too sensitive, it fires too often. If it is not sensitive enough and it misses weeds. But once it’s set up, it’s set and forget.” 

The WEED-IT calibrates automatically for different light conditions and speed of travel. Brendon and his crew usually work at about 16 kph using a 300-hp tractor (although he says 200 hp would be enough).  

Each year the sprayer covers their farm three times a year in WEED-IT mode. Then it does another 200 hours and covers half of it as the winter back-up blanket sprayer. 

Back-up service from Croplands has been easy. “We don’t need much, but if we do, parts are out of Adelaide overnight.” 

Maintenance is straight-forward – just greasing, and cleaning the sensors occasionally. They house it in a shed to keep the electronics out of the rain.  

While dust, mud and general bouncing around in paddocks can play havoc on electronics, longevity does not appear to be an issue with optical spot sprayers. 

“Our first optical spot sprayer was built in 1997. We were the third owner, and it is still being used by the neighbour.” 

leARN mORE

Croplands & RBR Enterprise Partner

30 May 2024

Croplands and RBR Enterprise partner to expand Self-Propelled Sprayer and Spreader offerings in the Australian broadacre market

RBR Enterprise, the industry’s fastest growing manufacturer of self-propelled sprayers and spreaders, is now exclusively available from Croplands in Australia.

Croplands, Nufarm’s emerging solutions spray equipment platform, and RBR Enterprise, a manufacturer of self-propelled application machines based in Byhalia, Mississippi, announced that they are joining forces to deliver a high quality, high productivity alternative to the Australian grain market.

Croplands is now the exclusive Australian distributor of RBR Enterprises’ full scope of offerings including the Vortex spray applicator model, a high-performance sprayer designed for professional crop applications.

Offering unmatched road speed, a fully mechanical drive train, and robust four-wheel drive, the Vortex is powered by a 9-litre Cummins engine delivering up to 430hp, ensuring exceptional performance across all terrains. With tank capacities up to 11,000 litres and versatile boom options, including a 48m aluminium boom, the Vortex significantly enhances efficiency and productivity.

This distribution agreement leverages Croplands strong dealer network and decades of expertise, setting a new standard in the Australian market.

“Croplands is really excited to bring this proven large scale Self-Propelled sprayer to the Australian broadacre market” says Jeremy Rennick, National Sales Manager, Croplands. “We are hearing great feedback from growers who have demoed the unit that they appreciate the large volume tank, 80km/h road speed and the simplicity of the mechanical drive” Says Rennick.

Jason Eaton, COO, RBR Enterprise, says, “We are extremely excited to partner with a well-established dealer network to support our products in Australia. Croplands truly values strong support for their customer base, which firmly aligns with our core principles.”

Bellamy Dalton from Dalton Farming based at Hillston, New South Wales test drove the unit recently and summarised his experience with three words “Simple. Solid. Comfortable.” Dalton went on to say “It strikes me that although the Vortex is a large machine, it doesn’t feel cumbersome at all. It feels really agile from the driver’s seat.”

Customers will also be excited to know there is a split tank spot spray ready option available for those requiring an all-in-one solution for their broadacre spraying needs.

Jeremy Rennick, National Sales Manager, Croplands

For more information on the Vortex or to order from Croplands, please contact your Croplands Territory Manager.


What’s your weed management plan?

10 August 2021

Do you have a weed management plan in place?
You should.

Weeds left uncontrolled can cause significant yield loss and become difficult to manage later on.

And they aren’t only hitting yields, they are taking money right out of your pocket as well. Weeds can sequester nutrients and moisture from the soil as well as competing for space, light and potentially carrying diseases which attack crops. This competition not only reduces grain yield and quality but can also impede harvesting.

Fat hen weed

According to Greg Brooke, Colin McMaster and Penny Heuston – authors of the 2021 edition of NSW’s Department of Primary Industries Weed Control in Winter Crops, “Weed control is a numbers game. Growers should aim to reduce numbers and keep them low with an ongoing program. An integrated weed management system, combining all the available methods, is the key to successful weed control.”

Their recommendations for winter crop weed control include:

  • A well-managed crop rotation program in each paddock
  • Hay-making or silage-making in crops and pastures
  • Pasture management
  • Good agronomic practices such as using weed‑free seed, sowing on time with optimal plant populations and adequate nutrition all contribute to good weed control management
  • Timely cultivation including fallow and stubble weed control such as the control offered by WEED-IT optical spot spraying (LINK TO WEED-IT PAGE)
  • Harvest weed-seed management
  • In-crop weed control – both pre-emergent and early post-emergent herbicide application

The management guide goes on to provide a number of recommendations for successfully using herbicides, including:

  • Plan your spray operation, ie check paddock sizes, tank capacities, water availability and supply. Calculate the amount of herbicide required for each paddock and tank load.
  • Carefully check crop and weed growth stages before deciding upon a specific post-emergent herbicide
  • Carefully read product labels and follow all recommendations
  • Use good quality water, preferably rainwater
  • Use good application equipment checked frequently for performance and output
  • Check boom height with spray pattern operation for full target coverage
  • Check accuracy of boom width with guidance systems or marking equipment
  • Check wind speed:
    • a light breeze helps herbicide penetration into crops.
    • do not spray in strong wind; there could be spray drift onto sensitive crops and pastures, roadways, dams, trees, watercourses or public places. Note: All chemicals can drift – see Reducing herbicide spray drift on page 22 of the management guide.
    • do not spray in zero wind conditions.
  • Do not spray if rain is imminent or when heavy dew or frost is present.
  • Select the appropriate nozzle type for the application. Beware of compromising nozzle types when tank mixing herbicides with fungicides or insecticides.
  • Keep a record of each spray operation. It is a legal requirement in NSW and in most other Australian states and territories. Forms are available online from several sources.

DISCOVER CROPLANDS BROADACRE SOLUTIONS

Sources: NSW Department of Primary Industry 2021 Weed Control in Winter Crops; AGCO Application Operator – Issue One 2019.

croplands broadacre range 2021

29 July 2021

Croplands has been building sprayers for nearly half a century. In that time, our range has continually evolved to meet the changing needs of Australian growers and spray contractors alike.

This year is no different, with a new and improved boom prime/recirculation/flush system now available on Croplands Pegasus Broadacre Trailed Sprayers.

Croplands Pegasus 8000
Croplands Pegasus 8000 – now with standard boom prime/recirc/flush

Boom prime/recirculation/flush

As a subsidiary of crop protection company Nufarm, Croplands has an in-depth understanding of the importance of effective and efficient chemical application.

“With input and labour costs ever-increasing, it is more important than ever for growers and sprayer operators to minimise product waste and maximise productivity,” says Steve Norton, Croplands Portfolio Manager.

“Croplands’ new boom prime, recirculation and flush system is designed to aid agitation and ensure the boom is fully primed with fresh chemical from the very first headland spray increasing sprayer efficiency and productivity whilst also reducing product wastage and minimising environmental impact.”

The new system recirculates fluid from the outside of the boom towards the centre within minutes, ensuring the tank mix is correct from the very first spray.

Flushing booms is also safe and efficient with the system reverse flushing liquid through the boom section valves, from the outside of the boom and back to the centre, returning product to the tank.

The system is activated via the master switch in the tractor cab making it safe and efficient for the operator.

“Taking learnings from leading global manufacturers of self-propelled sprayers, we have been able to develop a system that is both an efficient and cost-effective solution for all broadacre farmers”

The system is standard on Croplands Pegasus 8000 and 7000-litre models and available as an option on the 6000 and 5000-litre models.

Croplands Pegasus 7000
Pegasus 7000

Pegasus: Exceptional productivity

Croplands Pegasus trailed sprayers are renowned for their exceptional productivity and effortless operation. Engineered with the latest technology, Pegasus sprayers set the standard for reliability and efficiency – season after season.

The largest model in the Pegasus range features an 8000-litre main tank. It is designed for large scale farming, with boom sizes of 33m and 36m.

The Pegasus 7000 offers additional versatility with an integrated 1500-litre storage/freshwater tank in addition to the 7000-litre main tank. Boom sizes for this model are 33m and 36m.

Other models in the Pegasus range have 5000- and 6000-litre tanks, and boom sizes of 24-36m.

Croplands Pinto 4000
Pinto 4000

Pinto: Simplicity and functionality

For those operators looking for a smaller trailed sprayer, Croplands Pinto sprayers offer simplicity, functionality and durability in a compact design. Boasting a robust chassis, superior boom stability and straightforward operating systems, Pintos are ideal for farmers and contractors alike.

There are two options in the Pinto range. The Pinto 4000 has a 4000-litre tank and 18m-24m boom while the Pinto 3000 has a 3000-litre tank and 16m-24m boom.

Along with Croplands’ rugged chassis and hitch, Pinto trailed sprayers have an efficient 160 litre/minute diaphragm pump. Other features are hydraulic accumulator boom suspension, and big 30- or 42-inch wheels fitted to a heavy-duty axle with trailing arm rubber mount suspension.

View 2021 Croplands Broadacre Trailed Spray Range

EXPLORE CROPLANDS BROADACRE TRAILED SPRAYERS

Pegasus

Pegasus sprayers provide reliable, user friendly solutions with carrying capacity to match growers’ needs.

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Pinto

Pinto sprayers represent Croplands philosophy: robust design, generous dimensions and unmatched durability.

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TrailPak 1100 | 1500

A cost effective solution for pasture spraying, small cropping areas and dairy farms.

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Pegasus 6000 delivers in Western Victoria

17 October 2019

Martin Bailey from Phillips Farm Machinery and Andrew Calvert (R), Western Victoria.

A good sprayer works well in ideal conditions. The perfect sprayer works anywhere.

This is what Victorian farmer Andrew Calvert likes about his 36m Pegasus 6000 trailed sprayer from Croplands.

It has a consistent accuracy through a huge speed range. Whether it is creeping along through a deep headland ditch at 6 kph or scooting across a dead flat pasture paddock at 20 kph, it ensures accurate rates and droplet size.

Andrew Calvert

The Pegasus 6000’s ability to consistently apply the chemical at any speed is achieved through Croplands Air Pro application package, its three-tiered system that ensures the correct spray rate at whatever speed the sprayer travels.

Air Pro does this by automatically selecting nozzles. For example, at tier one it may use green 015 nozzles. As the speed increases Air Pro switches to a second set of nozzles, say the yellow 02 nozzle. As the sprayer goes even faster it will turn on both, giving the equivalent volume as a 035 nozzle.

Andrew says whatever he needs, the Pegasus delivers. He farms 1900 ha near Chatsworth in Western Victoria. It is a 50:50 mixed cropping and grazing operation that produces barley, beans, canola and wheat as well as pasture.

The Pegasus 6000 is a trailed sprayer with a 6000-litre tank and a 36m boom. Booms are available in 24m, 30m, 33m and 36m for this tank size.

With that 36m boom, you could be forgiven for thinking the Pegasus 6000 can only operate in smooth paddocks, but it is fitted with a hydraulic suspension system that gives a smooth boom ride in all conditions.

This is enhanced by guidance from five boom height control sensors, which keep the boom at the correct application height for the targets you are trying to hit.

Additional shock absorption is provided by the pendulum-type, floating self-leveller that provides stability during turns.

For additional protection, it has breakaway boom ends, boom skids and fence line protectors. Wing lift is available as an option on all models, to clear troughs and other obstacles.

The best protection of all is the robust build. The Pegasus chassis is a proven design and it has large radius wheels. All together it will spray just about anywhere.

Andrew specified a Hypro hydraulic fill pump and product pump to minimise fill time and maximise working time. The product pump also operates very smoothly and can better deal with the changing pressures and requirements of the Air Pro system.

The Pegasus 6000 has a 470-litre rinse tank, a 20-litre fresh water tank for hand washing and a 60-litre chemical induction hopper, another feature that ensures it will fit in with what ever you want to spray.

Controlling the Pegasus is easy with the Raven ISOBUS-compatible central control panel that gives control over all functions – filling, mixing, flushing and spraying.

At the end of the day, the boom hydraulically folds in for easy road transport.

Andrew’s previous sprayer was also a Pegasus, an earlier 4000 model with a 24m boom.

He says the increased capacity and working width of his new sprayer gives him the ability to make the most of the good spraying days he gets in the wet Western Victoria winters.

“Our old sprayer was getting some age on it. We took the opportunity to step up in capacity while there was still good value in the trade. We looked at all available options and stuck with the Croplands design as we couldn’t fault the old sprayer.”

Andrew bought his Pegasus from Phillips Farm Machinery in Hamilton. He has been impressed with the back-up service they have provided.

The guys at Croplands have been fantastic getting everything set up with the machine, tractor and Trimble guidance. They have also ironed out a couple of minor dramas. They know their product and are willing to stand by it.

Andrew Calvert

This means when farmers or contractors buy a sprayer from Croplands, they are not just buying a sprayer. They are buying a wrap-around service from people with in-depth knowledge of spray products and their application. 

Andrew’s experience fits the Croplands mantra – deliver the ideal mix of new technology and design whilst keeping things simple, reliable and excellent value for money.

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